Sekisui Heim Chubu – Factory Tour
Sekisui Heim is a renowned and trusted housing brand in Japan that is owned by Sekisui Chemical Group. The group conducts its business operations in the fields of chemical solutions and housing industrialization. As a member of the Sekisui Chemical group, Sekisui Heim Chubu produces high-quality prefabricated steel frame and wooden modular houses. The company also designs, constructs, manages and sells unit residential buildings and calls itself a “total housing supplier”.

Corporate Information
- Company: Sekisui Heim Chubu Co. Ltd.,
- Foundation: 1985
- Location: Headquartered in Aichi Prefecture
- Main Business: Manufacturing and building of prefabricated houses

Sekisui Heim Chubu – Lean Characteristics
Visual Management, Optimal Utilization of Manual and Machine Labor
Sekisui Heim produces prefabricated houses across their eight factories in Japan using a production technique based on the concept of an automotive assembly line. Eighty percent of the house is completed by the time it leaves the factory. It only takes one day to assemble the multiple “units” of a house on the construction site once the foundations have been laid.
A customer can receive the keys to their home in as little as 60 days upon signing a contract thanks to the production lead time and sophisticated supply chain ordering system that Sekisui Heim have developed internally.
Their ability to manufacture most of the house inside the factory eliminates the loss of construction days through inclement weather and improves the quality of the house through dedicating skilled operators to cyclical and controlled tasks within processes along the line. Furthermore, workers can work more comfortably in a less stressed posture in the factory compared to on-site, which helps minimize errors made at work.
Sekisui Heim continues to innovate the ability of their homes to withstand fire, temperature extremes and (very importantly in Japan) earthquakes.
The visit to the Chubu factory shop floor showcases how Sekisui Heim has effectively applied practices developed within the automotive industry to its housing construction operations. On display are effective visual management examples, and visitors will appreciate how skilled manual work and the use of high-tech machine tools and equipment complement each other to produce high performance houses in a safe, high quality and productive manner.

Kuching, Sarawak, Malaysia
Excellent, from preparing the tour group on do’s and don’ts to guidance on what to watch out for every step of the way. Cannot recommend this enough if you are looking to learn how to resolve issues, and want to understand the lean approach from philosophy to theory to practice. Thank you very much, Paul,…
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Sydney, New South Wales, Australia
I joined the tour with little understanding of lean. This tour opened my eyes to the possibilities of what can be achieved through continued focus on improvement and team work at all levels. The plant tours showcase the Kaizen and 5S principles perfectly. The surprising thing for me is that safety and quality were paramount…
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Quezon City, Manila, Philippines
Thank you, Shinka Management, for providing me with the opportunity to learn more about Kaizen. As a Quality practitioner, witnessing the evolution of Toyota and its implementation of Kaizen has been amazing. Learning how to adapt Kaizen principles from manufacturing for implementation within a hospital setting has been truly inspiring. Again, thank you Shinka Management!…
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Délégation Sfax Ville, Sfax, Tunisia
First of all, I want to express my sincere gratitude for this unforgettable trip. From the beginning, the level of organization and attention to detail was outstanding. The program was well thought out, providing a perfect balance between plant visits, theoretical training, and practical experiences. It’s evident that a lot of thought and effort went…
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Riyadh, Saudi Arabia
This service has added huge value to the Saudi Arabian Government-sponsored Tomoh Industrial SMEs. Thank you Shinka for the effort made to deliver this service in a very professional way.
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Dear Paul, Thank you for the nice experience you and your team were able to provide me! It has been a very professional tour and even more a very nice human connection with you and Eri. You have built a nice team that makes people’s lives change! Ciao, Maurizio
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The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
Tour Inquiries
Interested in joining us in Japan? For additional information prior to registration please fill in the form provided or contact us.