Sekisui Heim Chubu – Factory Tour
Sekisui Heim is a renowned and trusted housing brand in Japan that is owned by Sekisui Chemical Group. The group conducts its business operations in the fields of chemical solutions and housing industrialization. As a member of the Sekisui Chemical group, Sekisui Heim Chubu produces high-quality prefabricated steel frame and wooden modular houses. The company also designs, constructs, manages and sells unit residential buildings and calls itself a “total housing supplier”.
- Company: Sekisui Heim Chubu Co. Ltd.,
- Foundation: 1985
- Location: Headquartered in Aichi Prefecture
- Main Business: Manufacturing and building of prefabricated houses
Sekisui Heim Chubu – Lean Characteristics
Visual Management, Optimal Utilization of Manual and Machine Labor
Sekisui Heim produces prefabricated houses across their eight factories in Japan using a production technique based on the concept of an automotive assembly line. Eighty percent of the house is completed by the time it leaves the factory. It only takes one day to assemble the multiple “units” of a house on the construction site once the foundations have been laid.
A customer can receive the keys to their home in as little as 60 days upon signing a contract thanks to the production lead time and sophisticated supply chain ordering system that Sekisui Heim have developed internally.
Their ability to manufacture most of the house inside the factory eliminates the loss of construction days through inclement weather and improves the quality of the house through dedicating skilled operators to cyclical and controlled tasks within processes along the line. Furthermore, workers can work more comfortably in a less stressed posture in the factory compared to on-site, which helps minimize errors made at work.
Sekisui Heim continues to innovate the ability of their homes to withstand fire, temperature extremes and (very importantly in Japan) earthquakes.
The visit to the Chubu factory shop floor showcases how Sekisui Heim has effectively applied practices developed within the automotive industry to its housing construction operations. On display are effective visual management examples, and visitors will appreciate how skilled manual work and the use of high-tech machine tools and equipment complement each other to produce high performance houses in a safe, high quality and productive manner.
I highly recommend the Lean Study Tour of Japan as an experience not to be missed. Having attended the tour for the past three years, supporting our clients, I have come away with new learnings every time. Whether you are new to Lean Thinking or well into your Lean Journey you will undoubtedly have an…
A high quality, professional and first-hand experience of how just-in-time and lean are mastered. Great for professional development and a genuine motivator to go further using the lean tools available. A marvelous cultural experience.
I want to congratulate the Shinka Management Team for the fantastic organisation of the Lean Japan Tour 2023. The tour has been a business and life-changing experience for sure. On Day 1 I was already enlightened, and all the bits and pieces of a huge TQM puzzle came together to form a clear picture. The tour…
I highly recommend the Lean Japan Tour – it provided a very good insight, was well organised and is led by guys who are clearly very passionate for lean and Japan.
The TPS methodologies and learnings were exceptional. Shinka management ensured the tour was clearly defined. The teachings from expert senseis were effective, and they shared their knowledge and experience of the kaizen and 5S models. A must attend tour for people who are seeking improvements in business and culture. Thank you Shinka management!
The Lean Japan Tour was the best lean management experience I have had. I wish I had done this earlier, so I could have done some things differently. One learns that some aspects of lean that one thought one knew, really have a different dimension to them. It helps to see lean management where it…
The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.