Nissan Motor Kyushu – Factory Tour
Nissan Motor Kyushu is one of five manufacturing sites across Japan producing finished vehicles for Nissan. The company started its operation in 1975 as the first car manufacturing company in Kyushu. It is located on the coast of Suo Sea in Fukuoka Prefecture in the northern Kyushu region.
- Company: Nissan Motor Kyushu
- Foundation: 1975
- Location: Headquartered in Fukuoka Prefecture
- Main Business: Manufacturing of automobiles and car parts
Nissan Motor Kyushu – Lean Characteristics
Synchronized Production, Nissan Production Way
Nissan Motor Kyushu has the capacity to produce 530,000 of the Serena and X-Trail/Rogue models per year. Nissan Motor Kyushu ships directly from its port aside the factory to destinations around the world. One ship can carry around 5,000 vehicles parked just 10 centimeters apart.
The Nissan Production Way (NPW) is the Nissan version of TPS. It is a manufacturing system that synchronizes all production processes on the basis of customer order information in order to maintain the production sequence and delivery time.
Nissan does not operate with a kanban system to achieve this. Instead, it utilizes an approach it calls doki seisan, or synchronized production, to minimize waste and drive continuous improvement on the shop floor to produce reliable and high-quality vehicles within a short lead time.
I would like to give my deepest thanks for helping us end the executive program on a high note. This week has summarized TPS / VPS in a very practical and eye-opening manner. The lean journey has become real and exemplified through the many visits we have done. The coaching by Hattori Sensei, and by…
Amazing experience, exceptional learning. If you want to learn about Lean go on this tour!
The whole tour was very professionally undertaken and led. Paul and Ben have to be congratulated for putting together a very informative and very enjoyable experience. The itinerary was excellent and to see from the raw material all the way through the supply chain through to the finished product was superb. I loved the thought…
This tour was recommended to me by our VP Operations who undertook the tour the previous year. Both Ben and Paul provided an excellent tour of the Japanese manufacturing industry and the program was both well run and highly focused towards the practical implementation of lean strategies. There were plenty of opportunities to ask questions…
As I have had a previous unpleasant experience with lean training, I was worried about how much I could gain from this tour. At the end of this magnificent experience I can confirm that Shinka Management has exceeded my expectations. They are so organized, dedicated, helpful and generous. The tour was based on very-well known…
The Shinka lean study mission of Japan offers participants an opportunity to see what is possible in undertaking world class manufacturing. The insights that are possible on tours like this can really challenge what you think are the real key success factors for implementation and enhance the chance of success in your own journey.
The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.