Nissan Motor Kyushu – Factory Tour
Nissan Motor Kyushu is one of five manufacturing sites across Japan producing finished vehicles for Nissan. The company started its operation in 1975 as the first car manufacturing company in Kyushu. It is located on the coast of Suo Sea in Fukuoka Prefecture in the northern Kyushu region.
Corporate Information
- Company: Nissan Motor Kyushu
- Foundation: 1975
- Location: Headquartered in Fukuoka Prefecture
- Main Business: Manufacturing of automobiles and car parts
Nissan Motor Kyushu – Lean Characteristics
Synchronized Production, Nissan Production Way
Nissan Motor Kyushu has the capacity to produce 530,000 of the Serena and X-Trail/Rogue models per year. Nissan Motor Kyushu ships directly from its port aside the factory to destinations around the world. One ship can carry around 5,000 vehicles parked just 10 centimeters apart.
The Nissan Production Way (NPW) is the Nissan version of TPS. It is a manufacturing system that synchronizes all production processes on the basis of customer order information in order to maintain the production sequence and delivery time.
Nissan does not operate with a kanban system to achieve this. Instead, it utilizes an approach it calls doki seisan, or synchronized production, to minimize waste and drive continuous improvement on the shop floor to produce reliable and high-quality vehicles within a short lead time.
Shenzhen, Guangdong, China
I would like to thank the Shinka team. They have been doing very well since day one of the program notification. Their work is a demonstration of the lean principles of standard work and Plan, Do, Check and Action (PDCA). The Shinka team arranged factory visits to various tiers of the automotive industry and building…
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Melbourne, Victoria, Australia
The whole tour was very professionally undertaken and led. Paul and Ben have to be congratulated for putting together a very informative and very enjoyable experience. The itinerary was excellent and to see from the raw material all the way through the supply chain through to the finished product was superb. I loved the thought…
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Quezon City, Manila, Philippines
Thank you, Shinka Management, for providing me with the opportunity to learn more about Kaizen. As a Quality practitioner, witnessing the evolution of Toyota and its implementation of Kaizen has been amazing. Learning how to adapt Kaizen principles from manufacturing for implementation within a hospital setting has been truly inspiring. Again, thank you Shinka Management!…
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Kuching, Sarawak, Malaysia
Excellent, from preparing the tour group on do’s and don’ts to guidance on what to watch out for every step of the way. Cannot recommend this enough if you are looking to learn how to resolve issues, and want to understand the lean approach from philosophy to theory to practice. Thank you very much, Paul,…
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Christchurch, New Zealand
I highly recommend the Lean Study Tour of Japan as an experience not to be missed. Having attended the tour for the past three years, supporting our clients, I have come away with new learnings every time. Whether you are new to Lean Thinking or well into your Lean Journey you will undoubtedly have an…
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Sydney, New South Wales, Australia
I joined the tour with little understanding of lean. This tour opened my eyes to the possibilities of what can be achieved through continued focus on improvement and team work at all levels. The plant tours showcase the Kaizen and 5S principles perfectly. The surprising thing for me is that safety and quality were paramount…
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The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
Tour Inquiries
Interested in joining us in Japan? For additional information prior to registration please fill in the form provided or contact us.
The above form is for inquiries related to the Lean Japan Tour program, Shinka Management consulting and training services, and lean manufacturing software products. Shinka Management does not represent Nissan. For Nissan-related product, service and general public tour inquiries, please contact Nissan directly.