Yanmar – Factory Tour
Yanmar is a leading global brand in the design and manufacture of high-performance diesel engines. Their engines are used in a wide variety of applications such as agricultural and construction equipment, marine vessels as well as industrial and energy systems. The company also manufactures its own agricultural, construction and industrial machines and has a well-established global sales and service network operating in more than 130 countries.
Corporate Information
- Company: Yanmar Holdings Co., Ltd.
- Foundation: 1912
- Location: Headquartered in Osaka Prefecture
- Main Business: Manufacturing of diesel engines and related machines
Yanmar – Lean Characteristics
Leveled Production (Heijunka), Kaizen, Visual Management
Yanmar is a Japanese high-performance diesel engine manufacturer headquartered in Osaka. The company was founded by Magokichi Yamaoka in 1912. Born to a poor farming family and having witnessed the hard life of many farmers, Magokichi had a strong desire to “reduce the burden of the common laborer through the power of machinery”. Under his leadership, the company developed and released the world’s first commercially viable small diesel engine in 1933, which was well suited to the demands of agricultural application and made farming work easier and faster for many farmers. Magokichi’s legacy of innovation and environmental awareness have been reflected in their high-quality products.
The Yanmar Biwa Factory was established in 1955 and is located near Lake Biwa in Shiga Prefecture. The factory is fitted with cutting-edge production equipment and has developed itself to be a highly flexible plant to meet the diverse needs of their customers. They produce a wide range of vertical water-cooled diesel engines in a high-mix low-volume production environment. The factory achieves flexible manufacturing through leveled production also known as Heijunka in Japanese.
The factory actively promotes and facilitates kaizen activities and great examples of kaizen ideas implemented are on display. The factory tour also features effective use of laser guided vehicles (LGV) as well as excellent visual management tools used throughout the shop floor.
Sydney, NSW, Australia
The Shinka Management Lean Japan Tour was a truly eye-opening experience, offering valuable insights into Lean strategies and broader team-building skills. As someone early in my leadership journey, I found the experience particularly impactful. I would highly recommend this tour not only to experienced managers, but also to emerging leaders. I look forward to applying…
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Adelaide, South Australia, Australia
I attended the tour in 2011 and found the whole experience very useful to build on my understanding of Lean Manufacturing. For those having a reasonable understanding of Lean this tour shows in detail the gap that Australia experiences to world class productivity practices. Most interesting was the deployment of essentially the key elements of…
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Toulouse, France
Amazing Tour. Great experience to see and share with Japanese managers. I learned a lot about their culture, their way to think, to work and to improve by themselves. Great moments during training and after work. Thanks a lot. We will return back home with a new eye and mindset.
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Kuching, Sarawak, Malaysia
I achieved my objective of learning about Japanese work culture and useful practices to increase work efficiency. The program had a good balance of classroom learning and plant visits. The Shinka Management team, Paul, Juan & Ichi were very helpful ensuring each and every one of us were well taken care of. Also not forgeting…
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Christchurch, Cantebury, New Zealand
I was very pleased to join the March 2026 Shinka Management Lean Tour in Japan. Having previously worked with the Toyota Way and Kaizen in the early 1990s, I was keen to revisit this manufacturing philosophy, and the opportunity to see Lean in action in Japan was not to be missed. The tour was outstanding.…
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Adelaide, South Australia, Australia
I wanted to take a moment to sincerely thank you for organizing such a fantastic tour. From the seamless logistics to the thoughtfully curated, authentic Japanese experience, everything was meticulously planned, making for an unforgettable trip. Your team’s professionalism, and passion for what you do really shone through, and it truly enhanced the entire experience. I appreciate…
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The Shinka Management Lean Japan Tour is a professional development program run by our team of lean manufacturing consultants several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
Tour Inquiries
Interested in joining us in Japan? For additional information prior to registration please fill in the form provided or contact us.