Toyota Motor Corporation – Factory Tour
Toyota Motor Corporation is a leading Japanese car manufacturer headquartered in Toyota City, Aichi Prefecture. The company was founded in 1937 by Kiichiro Toyoda as a division of Toyoda Automatic Loom Works. It is the home of the Toyota Production System (TPS), a lean management philosophy founded on the two key pillars of Jidoka and Just-In-Time.
- Company: Toyota Motor Corporation
- Establishment: 1937
- Location: Headquartered in Aichi Prefecture
- Main Business: Automotive manufacturing
Toyota – Lean Characteristics
TPS, Jidoka, Just-In-Time Production
Toyota is the home of the Toyota Production System (TPS). The lean manufacturing movement is based around the management principles, tools and culture that Toyota has been developing for over 60 years.
Supported by the two key pillars of Jidoka (a Japanese word that can be translated as “automation with a human touch”) and Just-In-Time, TPS aims to offer high quality, short delivery times, and reasonable cost through employee creativity and intense efforts to eliminate waste.
It is designed so that machines and people alike stop production when there is equipment failure or any other irregularity in order for it to be immediately corrected.
Also, it improves productivity without waste by manufacturing and delivering the necessary parts at the necessary time in the necessary quantity.
A tour of one of the nine Toyota plants in Toyota City is conducted by Toyota personnel.
Facilities are set up inside the plant to give visitors a clear view of the operations and a true feeling of the shop floor atmosphere. Interactive training areas are also available to provide an indication of the extent and emphasis Toyota places on training its people.
The factory visit incorporates content on the two pillars of the Toyota Production System; Jidoka and Just-In-Time. TPS tools are explained through video and, where possible, actual shop floor examples of the tools at work.
I would like to give my deepest thanks for helping us end the executive program on a high note. This week has summarized TPS / VPS in a very practical and eye-opening manner. The lean journey has become real and exemplified through the many visits we have done. The coaching by Hattori Sensei, and by…
A high quality, professional and first-hand experience of how just-in-time and lean are mastered. Great for professional development and a genuine motivator to go further using the lean tools available. A marvelous cultural experience.
I was a part of the November 2013 Lean Japan Tour and would highly recommend it for anyone who is serious about Lean Manufacturing. Ben and Paul are well organised and have put together a great tour. The tour is very enjoyable and a great insight into Lean manufacturing. I have come back with a…
The Shinka lean study mission of Japan offers participants an opportunity to see what is possible in undertaking world class manufacturing. The insights that are possible on tours like this can really challenge what you think are the real key success factors for implementation and enhance the chance of success in your own journey.
A great tour. Having spent over 20 years in manufacturing I now understand the true meaning of Kaizen.
As I have had a previous unpleasant experience with lean training, I was worried about how much I could gain from this tour. At the end of this magnificent experience I can confirm that Shinka Management has exceeded my expectations. They are so organized, dedicated, helpful and generous. The tour was based on very-well known…
The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.