Mitsubishi Motors Corporation – Factory Tour
Mitsubishi Motors Corporation is a Japanese multinational automaker headquartered in Tokyo. The company is part of the Mitsubishi Group, a major Japanese conglomerate including multinational companies in various industries. The company was originally established from the automotive division of Mitsubishi Heavy Industries in 1970. Since 2016, Mitsubishi Motors has been one-third owned by the Nissan Motor Company.
Corporate Information
- Company: Mitsubishi Motors Corporation
- Foundation: 1970
- Location: Headquartered in Tokyo
- Main Business: Automotive manufacturing
Mitsubishi Motors – Lean Characteristics
Mixed Flow Production, Visual Management
The Mitsubishi Motors Okazaki Plant was established in 1977. The plant is regarded as the company’s main factory and it also functions as the “mother factory” that develops new technologies and transfers them to their overseas factories. The land area of the plant covers around one million square meters and includes its own test track and R&D center.
The plant visit provides a unique experience to see the four key processes for manufacturing cars. On the tour you will see the stamping, welding, paint and final assembly shops. The opportunity to see the paint shop in an automotive factory is a rare privilege.
The main models manufactured in the Okazaki Plant are the RVR, the Outlander and the Outlander Plug-in Hybrid Electric Vehicle (PHEV) and more than 90 percent of the cars produced in the plant are exported to overseas markets.
In the final assembly shop, the different vehicle models are produced in a mixed flow production manner. The final assembly shop features a kitting area (similar to that associated with the Set Parts System in Toyota) designed to free up space around the assembly line, increase labor efficiency and improve manufacturing quality. The shop floor visit also highlights effective use of automated guided vehicles (AGV) as well as visual management system and tools.
During the Lean Japan Tour I came to the realization that improving an organization is not through large capital investments alone. We were completely surrounded by examples of minor investments into small improvements that produced significant savings. The clever use of visual management techniques gave a clear understanding of the current situation and Ben who…
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The tour program has been an amazing experience and delivered in the best possible way. It has provided a great picture of what Japanese culture is in all areas (work, transport, life, etc.) and across different environments and scenarios. The training and experience with the sensei are invaluable, as well as the experience Shinka Management…
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I attended Shinka Management’s Lean Japan Tour and it was an incredible experience. The content was highly informative and practical, offering deep insights into lean culture and principles and their real-world applications. The organisation of the program was excellent, ensuring a seamless and engaging learning experience. I’d highly recommend this tour to anyone looking to…
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I enjoyed every aspect of this extremely well organised kaizen tour including: factory visits, translations by Paul and Ben, TPS training, sightseeing, accommodation, transportation, and meals. This tour is a must for anyone trying to understand / implement LEAN into their business or organisation. I hope the tour continues for many years to come as…
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Enriched by an exceptional experience in Japan with Shinka Management, I delved into the nuances of Japanese culture and etiquette while immersing myself in the heart of the Toyota Production System. From theoretical and practical courses to visits to Toyota’s final assembly site and their suppliers, each step shaped my understanding. The impeccable organization, meticulous…
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I was very impressed with the professionalism and preparedness of the Shinka team. The support both before and during the tour was fantastic. It was the right mix of culture and personal development. There were lots of learnings I will take with me.
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The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes training on the topics of lean management, kaizen and Japanese Business Culture, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
Tour Inquiries
Interested in joining us in Japan? For additional information prior to registration please fill in the form provided or contact us.
The above form is for inquiries related to the Lean Japan Tour program, Shinka Management consulting and training services, and lean manufacturing software products. Shinka Management does not represent Mitsubishi. For Mitsubishi-related product, service and general public tour inquiries, please contact Mitsubishi directly.
