Mitsubishi Motors Corporation – Factory Tour
Mitsubishi Motors Corporation is a Japanese multinational automaker headquartered in Tokyo. The company is part of the Mitsubishi Group, a major Japanese conglomerate including multinational companies in various industries. The company was originally established from the automotive division of Mitsubishi Heavy Industries in 1970. Since 2016, Mitsubishi Motors has been one-third owned by the Nissan Motor Company.
- Company: Mitsubishi Motors Corporation
- Foundation: 1970
- Location: Headquartered in Tokyo
- Main Business: Automotive manufacturing
Mitsubishi Motors – Lean Characteristics
Mixed Flow Production, Visual Management
The Mitsubishi Motors Okazaki Plant was established in 1977. The plant is regarded as the company’s main factory and it also functions as the “mother factory” that develops new technologies and transfers them to their overseas factories. The land area of the plant covers around one million square meters and includes its own test track and R&D center.
The plant visit provides a unique experience to see the four key processes for manufacturing cars. On the tour you will see the stamping, welding, paint and final assembly shops. The opportunity to see the paint shop in an automotive factory is a rare privilege.
The main models manufactured in the Okazaki Plant are the RVR, the Outlander and the Outlander Plug-in Hybrid Electric Vehicle (PHEV) and more than 90 percent of the cars produced in the plant are exported to overseas markets.
In the final assembly shop, the different vehicle models are produced in a mixed flow production manner. The final assembly shop features a kitting area (similar to that associated with the Set Parts System in Toyota) designed to free up space around the assembly line, increase labor efficiency and improve manufacturing quality. The shop floor visit also highlights effective use of automated guided vehicles (AGV) as well as visual management system and tools.
It was an inspiring week with great learnings around lean and how it is applied across various levels of the supply chain. The tour also provides a nice glimpse into the Japanese culture with its amazing food and friendly people.
If you have embarked on a lean journey The Lean Study Tour should be on your bucket list! It was inspiring to see the Toyota Production System in action as a management system, as well as the small improvements made day in and day out by dedicated and motivated teams all striving to continuously improve.…
Businesses need every weapon at their disposal to help compete in a global market. This tour opens up more ideas and opportunities and is highly recommended to manufacturers, engineering or service related industries. Everyone can learn something on this tour! Paul and Ben have done a marvelous job of putting together an action-packed week, which…
Wow. What a great experience not just from a learning perspective but also a great cultural experience as well. From the start the group came together really well. It was a perfect mix of practical and theory, and to gain an insight into the Toyota Production System and see it in action at all the…
Amazing Tour. Great experience to see and share with Japanese managers. I learned a lot about their culture, their way to think, to work and to improve by themselves. Great moments during training and after work. Thanks a lot. We will return back home with a new eye and mindset.
I attended the Shinka Management / Ai Group / JMAC Lean Japan Study Tour in 2010 – outstanding, highly recommended. (I don’t have this much fun when I go on holiday.) To see the cultural home of Lean Manufacturing is an experience you will never forget. Ride on a bullet train, walk the factory floor…
The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.