Toyota Body Seiko – Factory Tour
Toyota Body Seiko is a subsidiary of Toyota Auto Body, an integrated automotive parts manufacturer that develops, designs and manufactures a variety of auto seat parts, frames and pressed components. The company is a first-tier supplier to the Toyota Group with five factories in Japan and two overseas.
- Company: Toyota Body Seiko
- Parent Company: Toyota Auto Body
- Establishment: 1992
- Location: Headquartered in Aichi Prefecture
- Main Business: Automotive parts manufacturing
Toyota Body Seiko – Lean Characteristics
TPS, Just-In-Time, Kanban, Andon Board, Visual Management, Quality Assurance
Toyota Body Seiko Kakamigahara Factory is one of a regularly visited sites on our Lean Japan Tours. The factory manufactures automotive seat rails used for not only the Toyota HiAce, but for many other popular models such as the Rav4.
The shop floor tour will give a comprehensive operator-level look at factory operations and our tour participants will experience the Toyota Production System in action with excellent examples of Just-In-Time delivery, Kanban and Andon board systems at this Toyota Group first-tier supplier.
Other highlights of the factory shop floor visit include simple but effective visual management tools, automated guided vehicles (AGV) and specific examples of inexpensive improvement ideas that have had a considerable effect on productivity.
Quality assurance is a key challenge for this factory due to the structure of its workforce. Most workers are employed from labor hire firms on short-term contracts. However, you will see how this factory has managed this situation to achieve an impressively low defect rate.
The tour group will visit the product reception and delivery staging areas as well as welding and assembly operations, with the tour and discussion led by a former factory manager.
From a remote rural engineering company – to the shining lights of Japan’s finest. I have returned overwhelmed from the experience to learn from some of the worlds best manufacturers and absorb decades of experience from my fellow peers. Highly recommended and treat it as a sound investment for your company’s future!
Businesses need every weapon at their disposal to help compete in a global market. This tour opens up more ideas and opportunities and is highly recommended to manufacturers, engineering or service related industries. Everyone can learn something on this tour! Paul and Ben have done a marvelous job of putting together an action-packed week, which…
Shinka Management organized an excellent tour. It was structured to capture professional development and cultural experience. The tour also provided me with experiences related not only to the local culture and food of Japan, but also to the culture and languages of fellow participants from all over the world. This tour has made a significant…
The Shinka lean study mission of Japan offers participants an opportunity to see what is possible in undertaking world class manufacturing. The insights that are possible on tours like this can really challenge what you think are the real key success factors for implementation and enhance the chance of success in your own journey.
Paul, I just wanted to reach out and give my sincere thanks for an amazing week in Japan. You and your team of experts across all areas of business and language gave me an unforgettable experience and reminded me of so many aspects of lean that I had put to one side or taken for…
A high quality, professional and first-hand experience of how just-in-time and lean are mastered. Great for professional development and a genuine motivator to go further using the lean tools available. A marvelous cultural experience.
The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.