Taikoh Transportation – Factory Tour
Taikoh Transportation is a Toyota Group logistics company that delivers products to Toyota as well as other automakers such as Subaru, Suzuki and Yamaha. The company is the first company that established a procurement logistics system based on the Toyota Production System in Japan.
Corporate Information
- Company: Taikoh Transportation Co., Ltd.
- Foundation: 1943
- Location: Headquartered in Aichi Prefecture
- Main Business: Procurement transportation and logistics
Taikoh Transportation – Lean Characteristics
TPS-based Logistics
Taikoh Transportation is a logistics company that delivers products to Toyota, Subaru, Suzuki, Yamaha and many other customers’ final assembly operations. They cover Japan across 20 locations, but 13 of those are concentrated in the area of Aichi Prefecture. Their parent company is Toyota Industries Corporation – the original Toyota company that started in the textiles industry well before the automotive company was born.
In the Toyota Group, Taikoh Transportation and around four other logistics companies act as a staging mid-point between all of Toyota’s first-tier suppliers and their final assembly plants. The concept of the staging base was introduced in an effort to increase the frequency of deliveries to Toyota from their first-tier suppliers and thus decrease the inventory levels within each of the Toyota final assembly plants. This is part of Toyota’s kaizen approach spreading outside of production and into their logistics operations in an evolutionary step that still fully incorporates the Toyota Production System – including their kanban pull system of material and information flow.
A visit to Taikoh Transportation site showcases TPS applications at work in the field of transportation and logistics.
Bowhill, South Australia, Australia
A great mix of Japanese Business Etiquette, site visits show-casing lean principles, Japanese Culture and networking with the other members of the group. The Shinka Management team were professional yet relaxed and friendly. Their relationships with key personnel in strategic lean businesses is impressive and their ability to translate quickly & accurately minimised the language…
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Riyadh, Saudi Arabia
During my bachelor’s degree I studied TPS and lean extensively but having the theoretical knowledge is very different to actually seeing it and getting the chance to implement it in the practical center. I have enjoyed my time during the tour and learned a lot about how TPS is actually implemented. The tour was very…
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Itaiba, Pernambuco, Brazil
It was a good week for learning from the pioneers of Lean and understanding their culture and perspectives. In my luggage I bring the wish to keep learning more and to apply some lessons. I’m really grateful for this week and the opportunity to learn here.
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Ghent, Belgium
The Lean Japan Tour is an enriching experience and organized very well by Shinka Management. It was the most wonderful training I have attended so far and I would definitely recommend it to anyone who wants to be inspired about lean management and world class manufacturing!
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Auckland, New Zealand
Paul, Eri and Ichi provided a fantastically well curated tour to the birthplace of continuous improvement. Hearing the theory, experiencing practical hands-on learning at the dojo, and then seeing the theory put into practice at a number of world class manufacturing plants was thought provoking, motivating and inspiring. Now the fun starts – putting theory…
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Sao Paulo, Brazil
The Lean Japan Tour has been an exceptional learning experience, combining practical training, company visits and direct exposure to the real Japanese approach to Lean. The program helped me better understand standardized work, Kaizen, 5S, visual management, leadership at the gemba, and respect for people. What impressed me most was how discipline, culture and continuous…
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The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
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