Taikoh Transportation – Factory Tour
Taikoh Transportation is a Toyota Group logistics company that delivers products to Toyota as well as other automakers such as Subaru, Suzuki and Yamaha. The company is the first company that established a procurement logistics system based on the Toyota Production System in Japan.
- Company: Taikoh Transportation Co., Ltd.
- Foundation: 1943
- Location: Headquartered in Aichi Prefecture
- Main Business: Procurement transportation and logistics
Taikoh Transportation – Lean Characteristics
Taikoh Transportation is a logistics company that delivers products to Toyota, Subaru, Suzuki, Yamaha and many other customers’ final assembly operations. They cover Japan across 20 locations, but 13 of those are concentrated in the area of Aichi Prefecture. Their parent company is Toyota Industries Corporation – the original Toyota company that started in the textiles industry well before the automotive company was born.
In the Toyota Group, Taikoh Transportation and around four other logistics companies act as a staging mid-point between all of Toyota’s first-tier suppliers and their final assembly plants. The concept of the staging base was introduced in an effort to increase the frequency of deliveries to Toyota from their first-tier suppliers and thus decrease the inventory levels within each of the Toyota final assembly plants. This is part of Toyota’s kaizen approach spreading outside of production and into their logistics operations in an evolutionary step that still fully incorporates the Toyota Production System – including their kanban pull system of material and information flow.
A visit to Taikoh Transportation site showcases TPS applications at work in the field of transportation and logistics.
Had the pleasure to accompany Ben and clients on the 2007 Lean Japan Tour. I had worked with many Japanese, ASEAN, UK and US firms and as such have participated in benchmarking assignments and tours of their operations. Some involved attending and presenting at various strategy, productivity and quality management conferences. In that context, I…
I had several projects that I had been procrastinating on. They seemed too big, too complicated and I was actually struggling to know where to start. Without a word of a lie, after the first day I came back to my hotel room and wrote up the backbone of my strategy using the skills I…
It was a fasntastic tour from the beginning to the end. It was very well-organised and informative. Sessions were followed with practical training which concentrated more on the ideas that had been explained. The factories visited were chosen in a way that allowed the participants to see a live supply chain work. Big thanks to…
If I had to describe the Lean Japan Tour, I would describe it as a great “experience”. It was an experience in every sense – from being surrounded by a new culture, landscapes, food, people; and learning a successful and proven work philosophy with results that are maintained over time. We were able to learn…
The Shinka lean study mission of Japan offers participants an opportunity to see what is possible in undertaking world class manufacturing. The insights that are possible on tours like this can really challenge what you think are the real key success factors for implementation and enhance the chance of success in your own journey.
I’m back from Japan where I visited one of Toyota’s final assembly line and several Toyota suppliers. After my China industrial tour in 2018, I was really impressed by the lean manufacturing study tour organized by Shinka Management. The tour was an opportunity to better understand the history behind the Toyota Production System and to…
The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
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