Taikoh Transportation – Factory Tour
Taikoh Transportation is a Toyota Group logistics company that delivers products to Toyota as well as other automakers such as Subaru, Suzuki and Yamaha. The company is the first company that established a procurement logistics system based on the Toyota Production System in Japan.
- Company: Taikoh Transportation Co., Ltd.
- Foundation: 1943
- Location: Headquartered in Aichi Prefecture
- Main Business: Procurement transportation and logistics
Taikoh Transportation – Lean Characteristics
Taikoh Transportation is a logistics company that delivers products to Toyota, Subaru, Suzuki, Yamaha and many other customers’ final assembly operations. They cover Japan across 20 locations, but 13 of those are concentrated in the area of Aichi Prefecture. Their parent company is Toyota Industries Corporation – the original Toyota company that started in the textiles industry well before the automotive company was born.
In the Toyota Group, Taikoh Transportation and around four other logistics companies act as a staging mid-point between all of Toyota’s first-tier suppliers and their final assembly plants. The concept of the staging base was introduced in an effort to increase the frequency of deliveries to Toyota from their first-tier suppliers and thus decrease the inventory levels within each of the Toyota final assembly plants. This is part of Toyota’s kaizen approach spreading outside of production and into their logistics operations in an evolutionary step that still fully incorporates the Toyota Production System – including their kanban pull system of material and information flow.
A visit to Taikoh Transportation site showcases TPS applications at work in the field of transportation and logistics.
The Shinka lean study mission of Japan offers participants an opportunity to see what is possible in undertaking world class manufacturing. The insights that are possible on tours like this can really challenge what you think are the real key success factors for implementation and enhance the chance of success in your own journey.
Amazing experience, exceptional learning. If you want to learn about Lean go on this tour!
For me, the Lean Japan Tour was a journey through different companies guided by experts who showed great tools and how to live in a work culture based on continuous improvement. Which allowed me to discover new concepts and tools to facilitate the successful implementation of a kaizen culture in American companies.
I attended the tour in 2011 and found the whole experience very useful to build on my understanding of Lean Manufacturing. For those having a reasonable understanding of Lean this tour shows in detail the gap that Australia experiences to world class productivity practices. Most interesting was the deployment of essentially the key elements of…
I attended the Shinka Management / Ai Group / JMAC Lean Japan Study Tour in 2010 – outstanding, highly recommended. (I don’t have this much fun when I go on holiday.) To see the cultural home of Lean Manufacturing is an experience you will never forget. Ride on a bullet train, walk the factory floor…
I am now back in the office in rainy Seattle and wanted to say a huge thank you, once again for making the lean tour such an enjoyable learning experience. There are so many valuable learnings and enriching experiences that I am looking forward to sharing with my team and colleagues here in the coming days. I…
The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.