Toyota Motor Kyushu – Factory Tour
Toyota Motor Kyushu primarily produces Lexus-branded vehicles including the environmentally-friendly hybrid models for both the domestic and export markets around the globe. The company operates three plants all in Fukuoka Prefecture; Miyata, Kanda and Kokura Plants.
- Company: Toyota Motor Kyushu
- Foundation: 1991
- Location: Headquartered in Fukuoka Prefecture
- Main Business: Manufacturing of automobiles and car parts
Toyota Motor Kyushu – Lean Characteristics
TPS, Jidoka, Just-In-Time Production
Toyota is the home of the Toyota Production System (TPS) and Toyota Motor Kyushu was established as Toyota’s first subsidiary with an automobile manufacturing plant in Japan outside Aichi Prefecture.
Toyota Motor Kyushu primarily produces Lexus models. Lexus is a global brand synonymous with high-quality and luxury. The company produces the Lexus ES, UX, RX, NX and CT models, and no other factory in Japan comes close to producing as many Lexus vehicles as the Kyushu plants. They export 90 percent of their cars to over 80 countries around the world.
Toyota Motor Kyushu is continuously pushing the limits of expectation and pursuing perfection in the quality of their vehicles in order to guarantee a premium brand to the world. This point separates Toyota Motor Kyushu from all other Toyota plants, yet TPS is still at the very core of their operations.
This factory tour will provide the opportunity to observe excellent TPS practices in action.
Shinka Management organized an excellent tour. It was structured to capture professional development and cultural experience. The tour also provided me with experiences related not only to the local culture and food of Japan, but also to the culture and languages of fellow participants from all over the world. This tour has made a significant…
If you have embarked on a lean journey The Lean Study Tour should be on your bucket list! It was inspiring to see the Toyota Production System in action as a management system, as well as the small improvements made day in and day out by dedicated and motivated teams all striving to continuously improve.…
Paul and Ben from Shinka Management need to be commended for the tour that they ran in Japan. The experience has enlightened and energised me to intensify the lean efforts within our organisation. The tour was packed full of knowledge building as well as relationship building with other participants all whilst experiencing a cultural treat…
I personally believe that understanding of Lean as the holistic concept and Lean instruments is necessary for all the managers in any business. Shinka Management introduced for us the origins of Lean Production and provided a great opportunity to observe real companies where TPS principles are both implemented and being polished daily. Important parts of…
A high quality, professional and first-hand experience of how just-in-time and lean are mastered. Great for professional development and a genuine motivator to go further using the lean tools available. A marvelous cultural experience.
The whole tour was very professionally undertaken and led. Paul and Ben have to be congratulated for putting together a very informative and very enjoyable experience. The itinerary was excellent and to see from the raw material all the way through the supply chain through to the finished product was superb. I loved the thought…
The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.