Toyota Motor Kyushu – Factory Tour
Toyota Motor Kyushu primarily produces Lexus-branded vehicles including the environmentally-friendly hybrid models for both the domestic and export markets around the globe. The company operates three plants all in Fukuoka Prefecture; Miyata, Kanda and Kokura Plants.
- Company: Toyota Motor Kyushu
- Foundation: 1991
- Location: Headquartered in Fukuoka Prefecture
- Main Business: Manufacturing of automobiles and car parts
Toyota Motor Kyushu – Lean Characteristics
TPS, Jidoka, Just-In-Time Production
Toyota is the home of the Toyota Production System (TPS) and Toyota Motor Kyushu was established as Toyota’s first subsidiary with an automobile manufacturing plant in Japan outside Aichi Prefecture.
Toyota Motor Kyushu primarily produces Lexus models. Lexus is a global brand synonymous with high-quality and luxury. The company produces the Lexus ES, UX, RX, NX and CT models, and no other factory in Japan comes close to producing as many Lexus vehicles as the Kyushu plants. They export 90 percent of their cars to over 80 countries around the world.
Toyota Motor Kyushu is continuously pushing the limits of expectation and pursuing perfection in the quality of their vehicles in order to guarantee a premium brand to the world. This point separates Toyota Motor Kyushu from all other Toyota plants, yet TPS is still at the very core of their operations.
This factory tour will provide the opportunity to observe excellent TPS practices in action.
One of the best weeks of my life. It has changed the way I see my production facility forever!
This tour was recommended to me by our VP Operations who undertook the tour the previous year. Both Ben and Paul provided an excellent tour of the Japanese manufacturing industry and the program was both well run and highly focused towards the practical implementation of lean strategies. There were plenty of opportunities to ask questions…
I highly recommend the Lean Study Tour of Japan as an experience not to be missed. Having attended the tour for the past three years, supporting our clients, I have come away with new learnings every time. Whether you are new to Lean Thinking or well into your Lean Journey you will undoubtedly have an…
Had the pleasure to accompany Ben and clients on the 2007 Lean Japan Tour. I had worked with many Japanese, ASEAN, UK and US firms and as such have participated in benchmarking assignments and tours of their operations. Some involved attending and presenting at various strategy, productivity and quality management conferences. In that context, I…
I would highly recommend the tour to anyone who is in the business of improving people. The ideas stimulated through this tour have helped me reform our entire vision of what improvement means for our business.
Wow. What a great experience not just from a learning perspective but also a great cultural experience as well. From the start the group came together really well. It was a perfect mix of practical and theory, and to gain an insight into the Toyota Production System and see it in action at all the…
The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.