Toyota Motor Kyushu – Factory Tour
Toyota Motor Kyushu primarily produces Lexus-branded vehicles including the environmentally-friendly hybrid models for both the domestic and export markets around the globe. The company operates three plants all in Fukuoka Prefecture; Miyata, Kanda and Kokura Plants.
- Company: Toyota Motor Kyushu
- Foundation: 1991
- Location: Headquartered in Fukuoka Prefecture
- Main Business: Manufacturing of automobiles and car parts
Toyota Motor Kyushu – Lean Characteristics
TPS, Jidoka, Just-In-Time Production
Toyota is the home of the Toyota Production System (TPS) and Toyota Motor Kyushu was established as Toyota’s first subsidiary with an automobile manufacturing plant in Japan outside Aichi Prefecture.
Toyota Motor Kyushu primarily produces Lexus models. Lexus is a global brand synonymous with high-quality and luxury. The company produces the Lexus ES, UX, RX, NX and CT models, and no other factory in Japan comes close to producing as many Lexus vehicles as the Kyushu plants. They export 90 percent of their cars to over 80 countries around the world.
Toyota Motor Kyushu is continuously pushing the limits of expectation and pursuing perfection in the quality of their vehicles in order to guarantee a premium brand to the world. This point separates Toyota Motor Kyushu from all other Toyota plants, yet TPS is still at the very core of their operations.
This factory tour will provide the opportunity to observe excellent TPS practices in action.
A great mix of Japanese Business Etiquette, site visits show-casing lean principles, Japanese Culture and networking with the other members of the group. Both Ben & Paul were professional yet relaxed and friendly. Their relationships with key personnel in strategic lean businesses is impressive and their ability to translate quickly & accurately minimised the language…
I would highly recommend the tour to anyone who is in the business of improving people. The ideas stimulated through this tour have helped me reform our entire vision of what improvement means for our business.
The Shinka lean study mission of Japan offers participants an opportunity to see what is possible in undertaking world class manufacturing. The insights that are possible on tours like this can really challenge what you think are the real key success factors for implementation and enhance the chance of success in your own journey.
A high quality, professional and first-hand experience of how just-in-time and lean are mastered. Great for professional development and a genuine motivator to go further using the lean tools available. A marvelous cultural experience.
The fact that you can go past all the books and see the Toyota Production System in action first hand is fantastic. It is not sold in a complicated form by those involved but rather the opposite. The training room was found to be hands on and simple allowing us to touch and feel examples…
Shinka Management organized an excellent tour. It was structured to capture professional development and cultural experience. The tour also provided me with experiences related not only to the local culture and food of Japan, but also to the culture and languages of fellow participants from all over the world. This tour has made a significant…
The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.