Toyota Motor Kyushu – Factory Tour
Toyota Motor Kyushu primarily produces Lexus-branded vehicles including the environmentally-friendly hybrid models for both the domestic and export markets around the globe. The company operates three plants all in Fukuoka Prefecture; Miyata, Kanda and Kokura Plants.
Corporate Information
- Company: Toyota Motor Kyushu
- Foundation: 1991
- Location: Headquartered in Fukuoka Prefecture
- Main Business: Manufacturing of automobiles and car parts
Toyota Motor Kyushu – Lean Characteristics
TPS, Jidoka, Just-In-Time Production
Toyota is the home of the Toyota Production System (TPS) and Toyota Motor Kyushu was established as Toyota’s first subsidiary with an automobile manufacturing plant in Japan outside Aichi Prefecture.
Toyota Motor Kyushu primarily produces Lexus models. Lexus is a global brand synonymous with high-quality and luxury. The company produces the Lexus ES, UX, RX, NX and CT models, and no other factory in Japan comes close to producing as many Lexus vehicles as the Kyushu plants. They export 90 percent of their cars to over 80 countries around the world.
Toyota Motor Kyushu is continuously pushing the limits of expectation and pursuing perfection in the quality of their vehicles in order to guarantee a premium brand to the world. This point separates Toyota Motor Kyushu from all other Toyota plants, yet TPS is still at the very core of their operations.
This factory tour will provide the opportunity to observe excellent TPS practices in action.
Sao Paulo, Brazil
The Lean Japan Tour has been an exceptional learning experience, combining practical training, company visits and direct exposure to the real Japanese approach to Lean. The program helped me better understand standardized work, Kaizen, 5S, visual management, leadership at the gemba, and respect for people. What impressed me most was how discipline, culture and continuous…
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Riyadh, Saudi Arabia
During my bachelor’s degree I studied TPS and lean extensively but having the theoretical knowledge is very different to actually seeing it and getting the chance to implement it in the practical center. I have enjoyed my time during the tour and learned a lot about how TPS is actually implemented. The tour was very…
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Phenix City, Alabama, United States
Participating in the Shinka Management lean tour was an absolutely transformative experience. The opportunity to witness lean principles in action across renowned factories and a cutting-edge hospital offered unparalleled insights into operational excellence. The factory visits were a masterclass in efficiency and continuous improvement. Observing Toyota Production System methodologies firsthand—from Gemba walks to 5S practices…
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Pune, Maharashtra, India
The Lean Japan Tour by Shinka Management was a truly impactful experience. The learning on Kanban, Standardized Work, Karakuri, and Japanese factory structure was practical, insightful, and directly relevant to strengthening lean culture in our operations. What inspired me most was seeing leaders in the Japanese companies we visited personally demonstrate discipline, respect for standards,…
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Melbourne, Victoria, Australia
It has been a very successful tour with a very friendly and supportive team. All the training materials, factory visits and accommodation have been very well organised. Transport was on time and food has been so amazing. The exposure to the lean tools and techniques and their applications are so practical and I learnt a…
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Denver, Colorado, United States
This was my third visit to Japan with Shinka Management and it is difficult for me to find the right words to express my gratitude for such a well-organized tour and my appreciation for the high quality and on-target content. In my previous visits I received very valuable information related to continuous improvement principles and…
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The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
Tour Inquiries
Interested in joining us in Japan? For additional information prior to registration please fill in the form provided or contact us.
The above form is for inquiries related to the Lean Japan Tour program, Shinka Management consulting and training services, and lean manufacturing software products. Shinka Management does not represent Toyota. For Toyota-related product and service inquiries, please contact Toyota directly.