Yamaha Corporation – Factory Tour
Yamaha corporation is one of the world’s leading musical instrument manufacturers. Founded in 1887 in Hamamatsu City, Yamaha started its journey as a piano and reed organ manufacturer through its founder Mr Torakusu Yamaha. Yamaha also manufactures high-quality audio and video equipment, semiconductors and other electronic components. The company is the largest shareholder of Yamaha Motor which started as an affiliated company but later became independent.
Corporate Information
- Company: Yamaha Corporation
- Foundation: 1887
- Location: Shizuoka Prefecture
- Main Business: Manufacturing of musical instruments, audio equipment and industrial machinery/components
Yamaha Corporation – Lean Characteristics
Quality Management, 5S, Visual Management
Yamaha Corporation is synonymous around the world for manufacturing quality musical instruments. The company has established a system to efficiently manufacture and supply products globally. Today, the company has its production and sales bases over 30 countries and regions around the world. Yamaha operates three factories in Japan for the production of musical instruments – all within Shizuoka Prefecture.
Yamaha is guided by the corporate philosophy of “Sharing Passion & Performance” and the company aspires to fulfil this mission by consistently providing high quality products and services that exceed their customers’ expectations.
The company controls the quality of its products based on its quality management system. The Quality Committee made up of quality control managers from different divisions including business and sales divisions deliberates on the corporate-wide quality policies, objectives and measures and deploys them to all business divisions as the directions of the president. Each division then sets its own quality objectives in line with the quality policies and objectives set by the president. The Corporation Quality Assurance Division checks the monthly quality reports submitted by each division and conducts quality audits to ensure every effort is made so that the target set by each division is fulfilled.
The company also has a good 5S implementation and visual management practices in place.
Kuching, Sarawak, Malaysia
The Shinka Management Lean Japan Tour was a good learning and hands-on experience that provided insights into world-class lean practices. The combination of factory visits, expert-led workshops and cultural immersion offered practical knowledge that can be applied to improve operational excellence. I highly recommend this program to anyone serious about driving continuous improvement and learning…
read more
Adelaide, South Australia, Australia
I attended the tour in 2011 and found the whole experience very useful to build on my understanding of Lean Manufacturing. For those having a reasonable understanding of Lean this tour shows in detail the gap that Australia experiences to world class productivity practices. Most interesting was the deployment of essentially the key elements of…
read more
Kuching, Sarawak, Malaysia
Overall, the programme was a complement for me with regards to continuous improvement initiatives that I can implement for my company. It opens up a variety of actions that I would not have thought of. I will deliberate with my team on a few ideas that I have observed throughout the training programme. All of…
read more
Auckland, New Zealand
During the Lean Japan Tour I came to the realization that improving an organization is not through large capital investments alone. We were completely surrounded by examples of minor investments into small improvements that produced significant savings. The clever use of visual management techniques gave a clear understanding of the current situation and Ben who…
read more
Broughton, Chester, United Kingdom
The tour has been a once in a lifetime experience and a real insight into Japanese Industry and culture. The warm welcome and organisation of the week including travel, hotels, places to eat and all visits were exceptional. The Toyota Group and Isuzu factory tours really demonstrated the Toyota Production System followed up with great…
read more
Rolleston, New Zealand
These tours provide direct, hands-on experience with the Toyota Production System (TPS) and other lean principles in action, going beyond theoretical knowledge. Shinka Management are professional, knowledgeable, and passionate about lean, providing excellent organization. If you are wanting to learn more about lean manufacturing or TPS then this is the best place to start, you…
read more
The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
Tour Inquiries
Interested in joining us in Japan? For additional information prior to registration please fill in the form provided or contact us.
The above form is for inquiries related to the Lean Japan Tour program, Shinka Management consulting and training services, and lean manufacturing software products. Shinka Management does not represent Yamaha. For Yamaha-related product and service inquiries, please contact Yamaha directly.
Visiting Japan?
Prepare for your journey with the Shinka Managment guide to Japanese Business Etiquette.