Yamaha Corporation – Factory Tour
Yamaha corporation is one of the world’s leading musical instrument manufacturers. Founded in 1887 in Hamamatsu City, Yamaha started its journey as a piano and reed organ manufacturer through its founder Mr Torakusu Yamaha. Yamaha also manufactures high-quality audio and video equipment, semiconductors and other electronic components. The company is the largest shareholder of Yamaha Motor which started as an affiliated company but later became independent.
- Company: Yamaha Corporation
- Foundation: 1887
- Location: Shizuoka Prefecture
- Main Business: Manufacturing of musical instruments, audio equipment and industrial machinery/components
Yamaha Corporation – Lean Characteristics
Quality Management, 5S, Visual Management
Yamaha Corporation is synonymous around the world for manufacturing quality musical instruments. The company has established a system to efficiently manufacture and supply products globally. Today, the company has its production and sales bases over 30 countries and regions around the world. Yamaha operates three factories in Japan for the production of musical instruments – all within Shizuoka Prefecture.
Yamaha is guided by the corporate philosophy of “Sharing Passion & Performance” and the company aspires to fulfil this mission by consistently providing high quality products and services that exceed their customers’ expectations.
The company controls the quality of its products based on its quality management system. The Quality Committee made up of quality control managers from different divisions including business and sales divisions deliberates on the corporate-wide quality policies, objectives and measures and deploys them to all business divisions as the directions of the president. Each division then sets its own quality objectives in line with the quality policies and objectives set by the president. The Corporation Quality Assurance Division checks the monthly quality reports submitted by each division and conducts quality audits to ensure every effort is made so that the target set by each division is fulfilled.
The company also has a good 5S implementation and visual management practices in place.
I’m back from Japan where I visited one of Toyota’s final assembly line and several Toyota suppliers. After my China industrial tour in 2018, I was really impressed by the lean manufacturing study tour organized by Shinka Management. The tour was an opportunity to better understand the history behind the Toyota Production System and to…
I joined the tour with little understanding of lean. This tour opened my eyes to the possibilities of what can be achieved through continued focus on improvement and team work at all levels. The plant tours showcase the Kaizen and 5S principles perfectly. The surprising thing for me is that safety and quality were paramount…
This was my third visit to Japan with Shinka Management and it is difficult for me to find the right words to express my gratitude for such a well-organized tour and my appreciation for the high quality and on-target content. In my previous visits I received very valuable information related to continuous improvement principles and…
The Lean Japan Tour was well organized and full of passion, knowledge and hands-on practice. I was glad to join the program. Thanks a lot to the Shinka Management team.
The tour has given me the opportunity to understand in a practical way what I learned theoretically. I have checked that the theory is possible to put in practice. This has been the first time that I have felt the lean manufacturing philosophy first hand. Congratulations to the Shinka Team. The organisation has been perfect…
To do a lean learning tour with Shinka is definitely highly recommended. As lean is a personal journey for everyone who is involved in this topic, it doesn’t matter at which point of your journey you are in. At each level of personal experience there is a lot that you can take home with you.…
The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.