Yamaha Corporation – Factory Tour
Yamaha corporation is one of the world’s leading musical instrument manufacturers. Founded in 1887 in Hamamatsu City, Yamaha started its journey as a piano and reed organ manufacturer through its founder Mr Torakusu Yamaha. Yamaha also manufactures high-quality audio and video equipment, semiconductors and other electronic components. The company is the largest shareholder of Yamaha Motor which started as an affiliated company but later became independent.
Corporate Information
- Company: Yamaha Corporation
- Foundation: 1887
- Location: Shizuoka Prefecture
- Main Business: Manufacturing of musical instruments, audio equipment and industrial machinery/components
Yamaha Corporation – Lean Characteristics
Quality Management, 5S, Visual Management
Yamaha Corporation is synonymous around the world for manufacturing quality musical instruments. The company has established a system to efficiently manufacture and supply products globally. Today, the company has its production and sales bases over 30 countries and regions around the world. Yamaha operates three factories in Japan for the production of musical instruments – all within Shizuoka Prefecture.
Yamaha is guided by the corporate philosophy of “Sharing Passion & Performance” and the company aspires to fulfil this mission by consistently providing high quality products and services that exceed their customers’ expectations.
The company controls the quality of its products based on its quality management system. The Quality Committee made up of quality control managers from different divisions including business and sales divisions deliberates on the corporate-wide quality policies, objectives and measures and deploys them to all business divisions as the directions of the president. Each division then sets its own quality objectives in line with the quality policies and objectives set by the president. The Corporation Quality Assurance Division checks the monthly quality reports submitted by each division and conducts quality audits to ensure every effort is made so that the target set by each division is fulfilled.
The company also has a good 5S implementation and visual management practices in place.
It was great experiencing factories that have implemented simple and effective processes in the right manner. I enjoyed the stories from each sensei on their journey of kaizen and how they implemented it within their factories. Ben, Eri and Juan were incredible hosts, the whole tour was seamless and the content was really valuable. This…
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The tour program has been an amazing experience and delivered in the best possible way. It has provided a great picture of what Japanese culture is in all areas (work, transport, life, etc.) and across different environments and scenarios. The training and experience with the sensei are invaluable, as well as the experience Shinka Management…
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From a remote rural engineering company – to the shining lights of Japan’s finest. I have returned overwhelmed from the experience to learn from some of the worlds best manufacturers and absorb decades of experience from my fellow peers. Highly recommended and treat it as a sound investment for your company’s future!
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I have thoroughly enjoyed the lean tour to Japan. Not only have I learned lots of new concepts that I’m keen to implement in our business, but I also loved the cultural experiences and insight into the people of Japan. The tour organizers bent over backward to make us feel welcome and anticipate our every…
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I enjoyed every aspect of this extremely well organised kaizen tour including: factory visits, translations by Paul and Ben, TPS training, sightseeing, accommodation, transportation, and meals. This tour is a must for anyone trying to understand / implement LEAN into their business or organisation. I hope the tour continues for many years to come as…
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It was an excellent tour – professionally run and well executed. The companies selected implemented lean at a high degree. The passion they exhibited in sharing their lean journey was very inspiring. I have learned new strategies to bring home to implement. A time well spent.
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The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
Tour Inquiries
Interested in joining us in Japan? For additional information prior to registration please fill in the form provided or contact us.
The above form is for inquiries related to the Lean Japan Tour program, Shinka Management consulting and training services, and lean manufacturing software products. Shinka Management does not represent Yamaha. For Yamaha-related product and service inquiries, please contact Yamaha directly.