Toyota Motor Corporation is a leading Japanese car manufacturer, and the home of the Toyota Production System (TPS), a world-famous lean management philosophy founded on the two key pillars of Jidoka and Just-In-Time.
Lean Japan Tour – COVID-19 Update
All Shinka Management lean tours for 2020 have been cancelled due to the COVID-19 pandemic, with all registered participants offered a choice of full refund or postponement. Shinka Management looks forward to welcoming clients on Lean Japan Tours in 2021. Registrations are currently open.
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Immerse yourself into the original Japanese thinking behind lean and its successful application across a range of industries.
Whether you are new to the concept of lean, or searching for that next level of achievement, you will return home with a better understanding of how lean can be successfully implemented and sustained within your organization.
The Lean Japan Tour is run by Shinka Management. Our first lean tour was first run in 2007, and the program has since been attended by senior management and lean leaders from over 60 countries. Positions are limited to 20 participants per lean tour and registrations are accepted on a first-come first-served basis.
Up-coming Lean Japan Tours
Includes accommodation, meals and drinks, train and coach transfers, airport meet & greet, company tours, seminars, hands-on training, sightseeing, interpreters. Does not include airfare, travel insurance and meals on two free evenings and Saturday lunch.
Example industries visited: Automotive, Appliances, Metal Processing, Electronics, Food & Beverage, Government, Healthcare
The one week Lean Japan Tour not only validates ‘how lean can make business sense’ but also provides the opportunity to learn and share with professionals across different industries.
Paul, I just wanted to reach out and give my sincere thanks for an amazing week in Japan. You and your team of experts across all areas of business and language gave me an unforgettable experience and reminded me of so many aspects of lean that I had put to one side or taken for…
I would highly recommend the tour to anyone who is in the business of improving people. The ideas stimulated through this tour have helped me reform our entire vision of what improvement means for our business.
I attended the Shinka Management / Ai Group / JMAC Lean Japan Study Tour in 2010 – outstanding, highly recommended. (I don’t have this much fun when I go on holiday.) To see the cultural home of Lean Manufacturing is an experience you will never forget. Ride on a bullet train, walk the factory floor…
The Shinka lean study mission of Japan offers participants an opportunity to see what is possible in undertaking world class manufacturing. The insights that are possible on tours like this can really challenge what you think are the real key success factors for implementation and enhance the chance of success in your own journey.
A great tour. Having spent over 20 years in manufacturing I now understand the true meaning of Kaizen.
Benefits of participating in a lean study tour
The Lean Japan Tour will broaden your thinking and build your knowledge of lean management principles. You’ll experience lean implementation, kaizen and kaikaku philosophies in some of Japan’s top companies, and develop the understanding necessary to implement these within your organization.
Shinka Management specializes in lean consulting and has been running lean study missions to Japan since 2007. The lean manufacturing tour includes an intensive week of factory visits, senior management discussions, training in a Toyota Group lean training facility and Japanese cultural experiences. We look after you from the moment you touch-down in Nagoya, providing train transfers and private bus transport, first-class accommodation and meals, cultural guidance and interpreting services.
You’ll enjoy this experience of a lifetime, and return home energized and ready to help your company take its next step in its lean journey.
- Learn lean principles directly from the source
- Gain valuable business insights and learnings to be transferred to your business
- Visit world-class lean facilities, including companies spanning the Toyota supply chain
- Hold discussions with senior management and draw on their decades of experience
- Learn best practices for implementing and sustaining lean culture
- Challenge yourself with hands-on training in a Toyota group lean training facility
- Share experiences with tour participants from across the globe
- Experience Japanese culture and cuisine during an unforgettable week of professional development
About the lean tour
The Lean Japan Tour is a customized guided tour to visit world class lean organizations in Japan. This is an opportunity to explore the factory premises, observe the processes, communicate with lean practitioners and learn from the experts in lean manufacturing. The lean tour comprises a combination of seminars, hands-on training experiences, management discussions and site visits, that have been tailored to develop your lean awareness and capability, and to help you solve your operational challenges.
Move beyond theory and experience lean manufacturing in action. Discuss managers’ experiences and learn how to implement a lean culture and use of the following lean tools within your organisation.
- Toyota Production System (TPS)
- Total Productive Maintenance (TPM)
- Total Quality Management (TQM)
- 5S, Standard Work
- Visual Management, Kanban
- Just-In-Time, Jidoka
Japanese Cultural Experience
Enjoy a journey like no other as you immerse yourself in an exhilarating mix of cultural experiences. Visiting Japan is a unique and enriching experience, and you’ll have plenty of time to take in the food and culture and explore some of Japan’s most amazing urban landscapes.
Day One of the Lean Japan Tour typically includes training on Japanese business etiquette and culture to ensure participants make the most of their week interacting with local industry leaders and experiencing this truly wonderful country.
Lean Company Visits and Factory Tours
Shinka Management has an extensive network of world-leading Japanese lean companies. Since 2007 our tours have visited lean companies in a range of industries for facility tours and discussions with senior management.
Customized Lean Tours and Japan-Based Lean Training Programs
Shinka Management also runs private customized kaizen study tours and Japan study missions for companies and universities, as well as three, four or five-day kaizen training programs at a Toyota Group lean training facility and associated factories in Japan. Contact us to discuss customizing a lean professional development program for your organization, or learn more about our lean training courses.
Comments from Previous Lean Tours
Further feedback from our tour alumni can be viewed on the lean mission testimonials page.
It was an excellent tour – professionally run and well executed. The companies selected implemented lean at a high degree. The passion they exhibited in sharing their lean journey was very inspiring. I have learned new strategies to bring home to implement. A time well spent.
It was an inspiring week with great learnings around lean and how it is applied across various levels of the supply chain. The tour also provides a nice glimpse into the Japanese culture with its amazing food and friendly people.
The tour has been a once in a lifetime experience and a real insight into Japanese Industry and culture. The warm welcome and organisation of the week including travel, hotels, places to eat and all visits were exceptional. The Toyota Group and Isuzu factory tours really demonstrated the Toyota Production System followed up with great learning experiences through practical and theory sessions held with Hattori Sensei. We finished off the week with a visit to an impressive Mitsubishi plant that completed the process flow from Tier 1 and Tier 2 suppliers through to the finished vehicle. The week gave me an opportunity to network with other Airbus colleagues and discuss how we would take the learning home to improve the business. Paul and Dave, thanks for making the week memorable.
As I have had a previous unpleasant experience with lean training, I was worried about how much I could gain from this tour. At the end of this magnificent experience I can confirm that Shinka Management has exceeded my expectations. They are so organized, dedicated, helpful and generous. The tour was based on very-well known organizations using lean over decades and we got the maximum benefit from it.
The whole tour was very professionally undertaken and led. Paul and Ben have to be congratulated for putting together a very informative and very enjoyable experience. The itinerary was excellent and to see from the raw material all the way through the supply chain through to the finished product was superb. I loved the thought put into gaining the experience of the Japanese culture and food. I would very much recommend this tour for organizations and companies looking to implement lean.
I enjoyed every aspect of this extremely well organised kaizen tour including: factory visits, translations by Paul and Ben, TPS training, sightseeing, accommodation, transportation, and meals. This tour is a must for anyone trying to understand / implement LEAN into their business or organisation. I hope the tour continues for many years to come as I would like to do it again in future.