JTEKT – Factory Tour
JTEKT Corporation is one of the Toyota Group companies that was created as a result of a merger between Koyo Seiko and Toyoda Machine Works. They are a major supplier of steering systems in the automotive sector, but also a manufacturer of bearings and machine tools for a variety of sectors including steel, railway, aerospace, construction, machinery, and others.
Corporate Information
- Company: JTEKT Corporation
- Establishment: 2006
- Location: Aichi Prefecture
- Main Business: manufacturing of steering systems, bearings, machine tools and mechatronics
JTEKT Corporation – Lean Characteristics
TPS, Kaizen, Smart Factory, IoE
JTEKT is a global manufacturing company that has 12 factories in Japan and over 40 production bases overseas. As a vital member of the Toyota Group, JTEKT thoroughly applies the Toyota Production System. However, the company is led by a set of guiding values called “JTEKT Way” and members of the JTEKT Group share a unified sense of the JTEKT values worldwide, which are made up of five key pillars summarized as: 1) customer first, 2) continuous kaizen, 3) aspiration for innovation, 4) teamwork and self-discipline and 5) ownership.
The company has been promoting a smart factory concept and recently been making a concerted effort to combine lean thinking with cutting-edge digital solutions through the introduction of IoE (Internet of Everything) into their operations. By connecting machinery and equipment to people and services, and processing the big data collected to be visible and actionable to people for analysis, weak points in the manufacturing processes can be better detected which were previously not always identifiable and quantifiable. As a result, more accurate decisions can be made to improve operations, and manufacturers are able to achieve next level efficiency, functionality, reliability and productivity.
Sydney, New South Wales, Australia
The Shinka lean study mission of Japan offers participants an opportunity to see what is possible in undertaking world class manufacturing. The insights that are possible on tours like this can really challenge what you think are the real key success factors for implementation and enhance the chance of success in your own journey.
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Melbourne, Victoria, Australia
I recently had the privilege of attending the Lean Japan Tour organized by Shinka Management, and I can say it was an unforgettable experience! From start to finish, the tour was exceptionally well-managed, and I came away with a wealth of new knowledge and insights into lean manufacturing. I want to express my gratitude to…
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Porto Alegre, Rio Grande do Sul, Brazil
My experience on the Lean Japan Tour: – High level of attention and kindness with all participants; – Quality of content in the classroom; – Knowledge and experience of senseis; – Experiments in the dojo; – High-quality company visits; – High-quality hotels, meals and transports.
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San Francisco, California, United States
Thank you, Paul Smith and Ben Sparrow, for hosting this amazing real time learning experience through visits to factories in Japan practicing Lean methodologies. This trip is something I will remember and take with me throughout my professional career and personal life.
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Lumut, Brunei
The tour shows how industries in Japan do continuous improvement in their respective companies. I think that such concepts could also be applied in other industries as well when applied correctly within its own framework. The tour also showcases some aspects of Japanese culture which I appreciate a lot as it provides insight into the…
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Valmiera, Latvia
The Lean Japan Tour program organised by Shinka Management is a fantastic experience for those involved in business and production. It inspires people to make changes for the better and to more effectively organize production regardless of the industry they represent.
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The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
Tour Inquiries
Interested in joining us in Japan? For additional information prior to registration please fill in the form provided or contact us.