Suzaki Industries – Factory Tour
Suzaki Industries is a SME with approximately 60 employees that produces pressed, welded and assembled components for the automotive industry. The company’s major customers are Toyota Group companies including Gifu Auto Body but it also supplies other car manufacturing companies.
Corporate Information
- Company: Suzaki Industries
- Foundation: 1953
- Location: Gifu Prefecture
- Main Business: automotive parts manufacturing
Suzaki Industries – Lean Characteristics
TPS, Kanban, Poka-Yoke, SMED
A visit to this small auto parts supplier will showcase a great example of a successful lean transformation of a company that was once on the brink of bankruptcy when Japan’s bubble economy burst. Under the leadership of former Chairman Suzaki, the company had adopted TPS and made tireless continuous efforts to eliminate waste from their processes while implementing kaizen improvement measures in order to survive and turn around their business.
The former chairman will lead us on a factory visit and discussion focusing on improvements that have been made over the years that has brought them up to the level required to be retained as a supplier to the Toyota Group.
The visit will also include a detailed explanation of the kanban system used within the factory, excellent examples of poka-yoke, a technique used in a lean manufacturing process to prevent human errors to achieve zero defect quality control as well as to implement safety measures. Demonstration of their efforts with SMED as well as an example of layout and process improvement for a production cell will also be demonstrated and discussed.
Shenzhen, Guangdong, China
I would like to thank the Shinka team. They have been doing very well since day one of the program notification. Their work is a demonstration of the lean principles of standard work and Plan, Do, Check and Action (PDCA). The Shinka team arranged factory visits to various tiers of the automotive industry and building…
read more
Délégation Sfax Ville, Sfax, Tunisia
First of all, I want to express my sincere gratitude for this unforgettable trip. From the beginning, the level of organization and attention to detail was outstanding. The program was well thought out, providing a perfect balance between plant visits, theoretical training, and practical experiences. It’s evident that a lot of thought and effort went…
read more
Astana, Kazakhstan
I personally believe that an understanding of lean as a holistic concept combined with lean tools is necessary for all managers in any business. Shinka Management introduced us to the origins of lean production and provided a great opportunity to observe real companies where TPS principles are both implemented and being polished daily. Important parts…
read more
Bowhill, South Australia, Australia
A great mix of Japanese Business Etiquette, site visits show-casing lean principles, Japanese Culture and networking with the other members of the group. Both Ben & Paul were professional yet relaxed and friendly. Their relationships with key personnel in strategic lean businesses is impressive and their ability to translate quickly & accurately minimised the language…
read more
Towson, Maryland, United States
The whole experience of the lean tour was excellent. I learned so much over the past week and all of my previous knowledge of lean was reinforced. Not only did I learn about lean management but I was also impressed with the Japanese culture. The whole team at Shinka Management were very helpful and made…
read more
Buenos Aires, Argentina
The tour program has been an amazing experience and delivered in the best possible way. It has provided a great picture of what Japanese culture is in all areas (work, transport, life, etc.) and across different environments and scenarios. The training and experience with the sensei are invaluable, as well as the experience Shinka Management…
read more
The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
Tour Inquiries
Interested in joining us in Japan? For additional information prior to registration please fill in the form provided or contact us.