JTEKT – Factory Tour
JTEKT Corporation is one of the Toyota Group companies that was created as a result of a merger between Koyo Seiko and Toyoda Machine Works. They are a major supplier of steering systems in the automotive sector, but also a manufacturer of bearings and machine tools for a variety of sectors including steel, railway, aerospace, construction, machinery, and others.
Corporate Information
- Company: JTEKT Corporation
- Establishment: 2006
- Location: Aichi Prefecture
- Main Business: manufacturing of steering systems, bearings, machine tools and mechatronics
JTEKT Corporation – Lean Characteristics
TPS, Kaizen, Smart Factory, IoE
JTEKT is a global manufacturing company that has 12 factories in Japan and over 40 production bases overseas. As a vital member of the Toyota Group, JTEKT thoroughly applies the Toyota Production System. However, the company is led by a set of guiding values called “JTEKT Way” and members of the JTEKT Group share a unified sense of the JTEKT values worldwide, which are made up of five key pillars summarized as: 1) customer first, 2) continuous kaizen, 3) aspiration for innovation, 4) teamwork and self-discipline and 5) ownership.
The company has been promoting a smart factory concept and recently been making a concerted effort to combine lean thinking with cutting-edge digital solutions through the introduction of IoE (Internet of Everything) into their operations. By connecting machinery and equipment to people and services, and processing the big data collected to be visible and actionable to people for analysis, weak points in the manufacturing processes can be better detected which were previously not always identifiable and quantifiable. As a result, more accurate decisions can be made to improve operations, and manufacturers are able to achieve next level efficiency, functionality, reliability and productivity.
Melbourne, Victoria, Australia
I thoroughly enjoyed my time on the November 2013 tour. I learned so much about Japanese culture and TPS. Despite coming from the IT industry, I was able to gain valuable insights on the philosophy and principles of Lean that I can apply in my industry. Ben and Paul are top-notch guides. Their wealth of…
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Adelaide, SA, Australia
A great housing mission and supported by a passionate and knowledgable team. The mission had a good mix of Japanese building technology and manufacturing, overlayed with Kaizen and Toyota Production System principles. Participants were also able to take up opportunities to experience the best of Japanese culture. A fantastic all-round learning event.
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Melbourne, Victoria, Australia
It has been a very successful tour with a very friendly and supportive team. All the training materials, factory visits and accommodation have been very well organised. Transport was on time and food has been so amazing. The exposure to the lean tools and techniques and their applications are so practical and I learnt a…
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Kuching, Sarawak, Malaysia
I achieved my objective of learning about Japanese work culture and useful practices to increase work efficiency. The program had a good balance of classroom learning and plant visits. The Shinka Management team, Paul, Juan & Ichi were very helpful ensuring each and every one of us were well taken care of. Also not forgeting…
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Phenix City, Alabama, United States
Participating in the Shinka Management lean tour was an absolutely transformative experience. The opportunity to witness lean principles in action across renowned factories and a cutting-edge hospital offered unparalleled insights into operational excellence. The factory visits were a masterclass in efficiency and continuous improvement. Observing Toyota Production System methodologies firsthand—from Gemba walks to 5S practices…
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Milton, New Zealand
If you have embarked on a lean journey The Lean Study Tour should be on your bucket list! It was inspiring to see the Toyota Production System in action as a management system, as well as the small improvements made day in and day out by dedicated and motivated teams all striving to continuously improve.…
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The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
Tour Inquiries
Interested in joining us in Japan? For additional information prior to registration please fill in the form provided or contact us.