Taikoh Transportation – Factory Tour
Taikoh Transportation is a Toyota Group logistics company that delivers products to Toyota as well as other automakers such as Subaru, Suzuki and Yamaha. The company is the first company that established a procurement logistics system based on the Toyota Production System in Japan.
Corporate Information
- Company: Taikoh Transportation Co., Ltd.
- Foundation: 1943
- Location: Headquartered in Aichi Prefecture
- Main Business: Procurement transportation and logistics
Taikoh Transportation – Lean Characteristics
TPS-based Logistics
Taikoh Transportation is a logistics company that delivers products to Toyota, Subaru, Suzuki, Yamaha and many other customers’ final assembly operations. They cover Japan across 20 locations, but 13 of those are concentrated in the area of Aichi Prefecture. Their parent company is Toyota Industries Corporation – the original Toyota company that started in the textiles industry well before the automotive company was born.
In the Toyota Group, Taikoh Transportation and around four other logistics companies act as a staging mid-point between all of Toyota’s first-tier suppliers and their final assembly plants. The concept of the staging base was introduced in an effort to increase the frequency of deliveries to Toyota from their first-tier suppliers and thus decrease the inventory levels within each of the Toyota final assembly plants. This is part of Toyota’s kaizen approach spreading outside of production and into their logistics operations in an evolutionary step that still fully incorporates the Toyota Production System – including their kanban pull system of material and information flow.
A visit to Taikoh Transportation site showcases TPS applications at work in the field of transportation and logistics.
Sydney, New South Wales, Australia
I joined the tour with little understanding of lean. This tour opened my eyes to the possibilities of what can be achieved through continued focus on improvement and team work at all levels. The plant tours showcase the Kaizen and 5S principles perfectly. The surprising thing for me is that safety and quality were paramount…
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Riyadh, Saudi Arabia
It was an exciting experience learning about Japan’s culture and industrial mentality. I had the honor of seeing and experiencing the industrial culture in Japan and exploring the reasons for its prosperity based on the principle of “kaizen”, as well as witnessing the work environment in a distinctive way embodied in the principle of 5S. It was…
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Sydney, New South Wales, Australia
This tour was recommended to me by our VP Operations who undertook the tour the previous year. Both Ben and Paul provided an excellent tour of the Japanese manufacturing industry and the program was both well run and highly focused towards the practical implementation of lean strategies. There were plenty of opportunities to ask questions…
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Quito, Pichincha, Ecuador
I really liked the Lean Japan Tour, since it combines theoretical training, workshops and visits to different companies. It is different to see firsthand how the different methodologies work and take the time to understand that it is part of the organizational culture. Thank you Shinka Management team. Now let’s get to work…!!
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Newcastle, New South Wales, Australia
Businesses need every weapon at their disposal to help compete in a global market. This tour opens up more ideas and opportunities and is highly recommended to manufacturers, engineering or service related industries. Everyone can learn something on this tour! Paul and Ben have done a marvelous job of putting together an action-packed week, which…
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Bethesda, Maryland, United States
Shinka Management organized an excellent tour. It was structured to capture professional development and cultural experience. The tour also provided me with experiences related not only to the local culture and food of Japan, but also to the culture and languages of fellow participants from all over the world. This tour has made a significant…
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The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
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