Rinnai – Factory Tour
Rinnai Corporation is a Japanese multinational heat and energy appliance manufacturer headquartered in Nagoya, Japan. The company has 14 subsidiaries and production bases in Japan as well as over 30 manufacturing subsidiaries overseas.
Corporate Information
- Company: Rinnai Corporation
- Foundation: 1920
- Location: Headquartered in Aichi Prefecture
- Main Business: Manufacturing of heating products
Rinnai Corporation – Lean Characteristics
TQS, TPM
Rinnai’s catchphrase “quality is our destiny” epitomizes a corporate obsession with quality. They keep production of key components in-house at three of their own factories and 14 manufacturing affiliates under the Rinnai Group umbrella in Japan. By realizing this high in-house production ratio, they have control over quality and strive for zero-defect status.
The basis for manufacturing and all aspects of the process at Rinnai is to think and act from a scientific perspective. They have built a market-orientated production system that combines policy management, the quality control cycle, and continuous improvement proposal activities, based on a bottom-up approach heavily influenced by the Toyota Production System, and utilizing Total Productive Maintenance and Total Quality Management.
All employees participate in improvement and TPM efforts. They maintain a multi-product, mixed-flow production system based on actual demand. Through their own logistics network, they can realize timely delivery.
Orange, California, United States
Outstanding lean tour hosted by Shinka Management. When researching lean tours in Japan, I wanted to choose the provider offering the most credible program – rich in technical depth and practical, hands-on learning. I’m happy to say this turned out to be a world-class experience that I highly recommend. The program combined expert training and…
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Pforzheim, Germany
The Lean Japan Tour was the best lean management experience I have had. I wish I had done this earlier, so I could have done some things differently. One learns that some aspects of lean that one thought one knew, really have a different dimension to them. It helps to see lean management where it…
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Rancagua, O'Higgins, Chile
If I had to describe the Lean Japan Tour, I would describe it as a great “experience”. It was an experience in every sense – from being surrounded by a new culture, landscapes, food, people; and learning a successful and proven work philosophy with results that are maintained over time. We were able to learn…
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Mumbai, Maharashtra, India
A Masterclass in Lean Management and Hospitality I recently attended the lean management training tour conducted by Shinka Management, and it was, without a doubt, a cut above the rest. Having attended similar trainings in the past, I can confidently say that Paul and his team have set a new standard. The organization was flawless.…
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Sydney, New South Wales, Australia
The Shinka lean study mission of Japan offers participants an opportunity to see what is possible in undertaking world class manufacturing. The insights that are possible on tours like this can really challenge what you think are the real key success factors for implementation and enhance the chance of success in your own journey.
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Houston, Texas, United States
I highly recommend this tour. You will learn lean from the experts which will greatly facilitate your lean journey.
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The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
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