Nissan Motor Kyushu – Factory Tour
Nissan Motor Kyushu is one of five manufacturing sites across Japan producing finished vehicles for Nissan. The company started its operation in 1975 as the first car manufacturing company in Kyushu. It is located on the coast of Suo Sea in Fukuoka Prefecture in the northern Kyushu region.

Corporate Information
- Company: Nissan Motor Kyushu
- Foundation: 1975
- Location: Headquartered in Fukuoka Prefecture
- Main Business: Manufacturing of automobiles and car parts

Nissan Motor Kyushu – Lean Characteristics
Synchronized Production, Nissan Production Way
Nissan Motor Kyushu has the capacity to produce 530,000 of the Serena and X-Trail/Rogue models per year. Nissan Motor Kyushu ships directly from its port aside the factory to destinations around the world. One ship can carry around 5,000 vehicles parked just 10 centimeters apart.
The Nissan Production Way (NPW) is the Nissan version of TPS. It is a manufacturing system that synchronizes all production processes on the basis of customer order information in order to maintain the production sequence and delivery time.
Nissan does not operate with a kanban system to achieve this. Instead, it utilizes an approach it calls doki seisan, or synchronized production, to minimize waste and drive continuous improvement on the shop floor to produce reliable and high-quality vehicles within a short lead time.

Kassel, Germany
My expectations for the tour were exceptionally high, but the Shinka Management team exceeded them all. The opportunity to engage with a sensei who possesses decades of experience in the Toyota Production System (TPS) was invaluable. The factory tours, coupled with discussions with managing directors and plant managers, offered profound insights into the organizational culture,…
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Shanghai, China
The overall experience on the Lean Japan Tour is great with a lot of learnings from the trainings, workshops and company and factory visits. The accommodation and meals were also well arranged with the schedule and agenda organized in a great manner. Really appreciate Ben and Paul making everything comfortable and efficient during the whole…
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Sydney, New South Wales, Australia
Had the pleasure to accompany Ben and clients on the 2007 Lean Japan Tour. I had worked with many Japanese, ASEAN, UK and US firms and as such have participated in benchmarking assignments and tours of their operations. Some involved attending and presenting at various strategy, productivity and quality management conferences. In that context, I…
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Towson, Maryland, United States
The whole experience of the lean tour was excellent. I learned so much over the past week and all of my previous knowledge of lean was reinforced. Not only did I learn about lean management but I was also impressed with the Japanese culture. The whole team at Shinka Management were very helpful and made…
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Shanghai, China
Shinka Management’s service here was truly exceptional. The staff were attentive, friendly, and made sure that every detail of our experience was perfect. They went above and beyond to ensure our comfort and satisfaction, and it was truly appreciated. Their hospitality was warm and welcoming, making us feel like valued guests.
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Riyadh, Saudi Arabia
I had the privilege of joining the Japan study tour by Shinka Management, and it was an invaluable experience. The tour offered a deep dive into Japan’s manufacturing excellence, focusing on lean production and continuous improvement. The Shinka Management team’s expertise and seamless coordination made the experience both educational and inspiring.
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The Shinka Management Lean Japan Tour is a professional development program run several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
Tour Inquiries
Interested in joining us in Japan? For additional information prior to registration please fill in the form provided or contact us.
The above form is for inquiries related to the Lean Japan Tour program, Shinka Management consulting and training services, and lean manufacturing software products. Shinka Management does not represent Nissan. For Nissan-related product, service and general public tour inquiries, please contact Nissan directly.
