Yanmar – Factory Tour
Yanmar is a leading global brand in the design and manufacture of high-performance diesel engines. Their engines are used in a wide variety of applications such as agricultural and construction equipment, marine vessels as well as industrial and energy systems. The company also manufactures its own agricultural, construction and industrial machines and has a well-established global sales and service network operating in more than 130 countries.
Corporate Information
- Company: Yanmar Holdings Co., Ltd.
- Foundation: 1912
- Location: Headquartered in Osaka Prefecture
- Main Business: Manufacturing of diesel engines and related machines
Yanmar – Lean Characteristics
Leveled Production (Heijunka), Kaizen, Visual Management
Yanmar is a Japanese high-performance diesel engine manufacturer headquartered in Osaka. The company was founded by Magokichi Yamaoka in 1912. Born to a poor farming family and having witnessed the hard life of many farmers, Magokichi had a strong desire to “reduce the burden of the common laborer through the power of machinery”. Under his leadership, the company developed and released the world’s first commercially viable small diesel engine in 1933, which was well suited to the demands of agricultural application and made farming work easier and faster for many farmers. Magokichi’s legacy of innovation and environmental awareness have been reflected in their high-quality products.
The Yanmar Biwa Factory was established in 1955 and is located near Lake Biwa in Shiga Prefecture. The factory is fitted with cutting-edge production equipment and has developed itself to be a highly flexible plant to meet the diverse needs of their customers. They produce a wide range of vertical water-cooled diesel engines in a high-mix low-volume production environment. The factory achieves flexible manufacturing through leveled production also known as Heijunka in Japanese.
The factory actively promotes and facilitates kaizen activities and great examples of kaizen ideas implemented are on display. The factory tour also features effective use of laser guided vehicles (LGV) as well as excellent visual management tools used throughout the shop floor.
Singapore
The Lean Japan Tour with Shinka Management was an inspiring and transformative experience. Seeing lean practices in action and learning from Japanese companies was truly eye-opening. This journey has motivated me to embrace lean principles in my own work. Big thanks to Shinka Management for such an enriching program — I highly recommend it!
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Greenwood, Mississippi, United States
I thoroughly enjoyed the opportunity to learn the Toyota Production System from the source. I look forward to implementing the many findings in our plant. This experience has given me a different approach to improving our plant’s lean journey. Thank you again for everything.
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Hamilton, Waikato, New Zealand
An outstanding experience. The opportunity to learn and build knowledge with experts in the principles of lean management was first class. The Japan context simply makes all the difference in putting that learning into context and allowed me to get “under the hood” of how it is really applied in practice through a variety of…
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Kaiserslautern, Germany
The Lean Japan Tour was an educational and exciting experience. The Shinka Management team with its impeccable all-round service ensured that the head and heart were free and open the whole time to be able to collect the many impressions. The factory tours, in connection with getting to know the country and culture, have expanded…
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Phenix City, Alabama, United States
Participating in the Shinka Management lean tour was an absolutely transformative experience. The opportunity to witness lean principles in action across renowned factories and a cutting-edge hospital offered unparalleled insights into operational excellence. The factory visits were a masterclass in efficiency and continuous improvement. Observing Toyota Production System methodologies firsthand—from Gemba walks to 5S practices…
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Adelaide, South Australia, Australia
I attended the tour in 2011 and found the whole experience very useful to build on my understanding of Lean Manufacturing. For those having a reasonable understanding of Lean this tour shows in detail the gap that Australia experiences to world class productivity practices. Most interesting was the deployment of essentially the key elements of…
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The Shinka Management Lean Japan Tour is a professional development program run by our team of lean manufacturing consultants several times annually. The program includes a mix of lean and kaizen seminars, hands-on lean training and visits to several benchmark lean companies. For further information and program dates, see the lean tour overview page.
Tour Inquiries
Interested in joining us in Japan? For additional information prior to registration please fill in the form provided or contact us.