Paul specialises in lean management, process analysis and optimisation, and continuous improvement practices. Paul received his training in lean management directly from Japanese industry, and shares this knowledge through lean management consulting and kaizen training programs for Shinka Management’s global client base, and lean manufacturing study tours run in Japan.

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OTRS – Work Optimization Software – Toyota Boshoku

Toyota Boshoku utilised OTRS time study software with a focus on achieving work standardization to support their lean manufacturing journey. Through utilizing video-based work optimization software, the company removed variation in work and increased productivity by approximately 25%. Toyota Boshoku has since expanded its use of OTRS to include the majority of its plants internationally.

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OTRS – Video Time Study – Yachiyo

Yachiyo Industry, an automobile parts manufacturer, used OTRS10 to support value stream mapping activities. Video time study analysis allowed them to address issues with manual data collection, efficiency and accuracy. Through application of OTRS10, Yachiyo reduced the time required to complete video-based time studies by 90%.

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OTRS – Work Analysis Software – TOTO

Plumbing parts manufacturer SUNAQUA TOTO applied OTRS10 to improve shop floor motivation within its factory through the visualization of issues and communication of improvement results. The application of work analysis software reduced the time and effort required by the production engineering team to thoroughly analyze processes, establish standard work and train staff.