Toyota Boshoku Logo

OTRS – Work Optimization Software – Toyota Boshoku

Toyota Boshoku utilised OTRS time study software with a focus on achieving work standardization to support their lean manufacturing journey. Through utilizing video-based work optimization software, the company removed variation in work and increased productivity by approximately 25%. Toyota Boshoku has since expanded its use of OTRS to include the majority of its plants internationally.

Yachiyo Logo OTRS10 Featured

OTRS – Video Time Study – Yachiyo

Yachiyo Industry, an automobile parts manufacturer, used OTRS10 to support value stream mapping activities. Video time study analysis allowed them to address issues with manual data collection, efficiency and accuracy. Through application of OTRS10, Yachiyo reduced the time required to complete video-based time studies by 90%.

Toto Logo

OTRS – Work Analysis Software – TOTO

Plumbing parts manufacturer SUNAQUA TOTO applied OTRS10 to improve shop floor motivation within its factory through the visualization of issues and communication of improvement results. The application of work analysis software reduced the time and effort required by the production engineering team to thoroughly analyze processes, establish standard work and train staff.

Marugo Logo

OTRS – Motion Analysis Software – Marugo

Marugo Rubber Industries achieved a cost reduction of several hundred million yen for one process through applying motion analysis software and targeting improvements in 0.1 second units using OTRS10. As a result of using OTRS to perform a detailed motion analysis of their painting line, Marugo discovered that the coating unevenness was due to a poorly positioned gun, and this enabled them to achieve a major improvement effect.