Lean Leadership Master Class | Lean Training | Melbourne
Victorian companies have the opportunity to learn from one of the world’s leading lean manufacturing practitioners and trainers. As a Toyota factory manager and kaizen leader, Hyodo Sensei has built a 40 year career as a kaizen sensei fostering the Toyota Production System within Toyota, its supply-chain, and more recently within non-automotive companies.
Date: 1 Mar 2023 - 2 Mar 2023
Time: 8:30 am - 4:00 pm | Timezone: Australia/Melbourne
Training Location: Qantas Maintenance, 96 Operations Rd, Melbourne Airport VIC 3045
Site Visit: Qantas Maintenance, 96 Operations Rd, Melbourne Airport VIC 3045
Pricing: AUD 1,295 (excluding GST)
For further details of Shinka Management’s training programs, see our lean training page or contact us.

The master class will be led by former Toyota factory manager and kaizen leader, Hyodo Sensei, together with Shinka Management Director Ben Sparrow.
Our generous host for this 2-day on-site Lean Leadership Master Class is Qantas Maintenance. A light lunch and refreshments will be provided to the participants on both days. This master class will also include a brief business presentation and operations tour of the Qantas Maintenance facility.
Hyodo Sensei
The master class will be led by Hyodo Sensei, a long-time leader in Toyota Production System training and former factory manager at the Toyota factory in Japan responsible for the manufacture of the HiAce vehicle. Now retired as a factory manager, Hyodo Sensei heads the Toyota Dojo (kaizen training arm) of that Toyota factory providing lean training courses for companies in Toyota’s supply chain and Toyota factory tours, and hosts the training component of the Shinka Management Lean Japan Tour.
Career highlights include:
- Factory Manager Toyota Parts Factory
- Factory Manager at Toyota Assembly Plant
- 13 year member of All-Toyota Kaizen Promotion Team
- 27 years leading TPS at No.1 quality ranked Toyota factory
- Consulting globally serving a wide range of industries
Who is this for?
This master class is designed for Managing Directors and Operations/Production/Continuous Improvement/Quality Managers interested in fostering a culture of continuous improvement within their organisation. You will learn first-hand about how process improvement is achieved within Japan’s leading companies, and more importantly, how to implement these practices within your operations.
Particularly relevant sectors include manufacturing, food and beverage, defence, wholesale & retail trade, and transport.
Topics Covered
This two-day master class will focus on the application of lean principles and the Toyota Production System (TPS) to sectors outside of automotive. The course will go beyond theory to discuss how lean thinking can be implemented and sustained within a company.
- TPS principles
- Developing human assets
- Role of top management
- Factory visit and diagnosis
- Factory visit review
- 5S and visual management
- Standardized work creation
- Continuous improvement culture
The course will also include an overview of the operations at the Toyota HiAce factory in Japan, as well as a site tour and mini diagnosis at Qantas Maintenance.
What our lean training participants have said…
Thank you Shinka Team – this is very useful and, believe me, we will use it extensively. Rest assured that we will call you whenever something is required as the team is extremely satisfied with your time with us and, in particular, I have learnt a lot of new things and you’ve made me think…
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Bluedog Fences Australia views Shinka Management as a trusted partner and a critical component of our journey toward manufacturing excellence. Shinka Management’s consultancy services, together with their training programs and Lean Japan Tours, have played a key role in embedding a strong culture of continuous improvement within our organisation. Amid recent market volatility, our focus…
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The training was great. Provides clarity and a practical approach to what can seem a very complex process.
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It made all the light bulbs go off in my head. I knew the principles and I knew the theory but now it just all makes sense, now I can apply what I know and make real improvements in my business.
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During 2024, we carried out a project with Shinka that lasted about 5 months, which aimed to improve and perfect our daily management instances, since these had become very time-intensive and with a sense of planning and not performance. After reviewing the current situation and defining our future state, Shinka supported us to refocus our…
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Register today
One of our team will follow up to confirm details and to provide an invoice.