Bluedog Fences Australia views Shinka Management as a trusted partner and a critical component of our journey toward manufacturing excellence.
Shinka Management’s consultancy services, together with their training programs and Lean Japan Tours, have played a key role in embedding a strong culture of continuous improvement within our organisation. Amid recent market volatility, our focus on quality enhancement, cost reduction, and lead-time improvement – driven by their guidance – has enabled us to thrive. Notably, advancements in material flow and our adoption of 5S methodologies have made significant and measurable contributions to our profitability.
The Shinka Management team has actively engaged with personnel at every level of our business, from senior executives to frontline operators. Their consultants leverage extensive practical experience to connect with and inspire our workforce, making lean manufacturing principles accessible and actionable. Moreover, their support is enriched by a wealth of resources, including photos, videos, and case studies originating from Japan and around the globe. These authentic, real-world examples have empowered our team to rethink and improve our manufacturing processes independently, enhancing both morale and operational efficiency.
Such has been the transformation on our shop floor that it now serves as a sales showroom for customers and visitors, reinforcing confidence in our brand and manufacturing capabilities. Bluedog Fences Australia’s substantial progress in our continuous improvement journey would not have been achievable without our valued partnership with Shinka Management.
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During 2024, we carried out a project with Shinka that lasted about 5 months, which aimed to improve and perfect our daily management instances, since these had become very time-intensive and with a sense of planning and not performance. After reviewing the current situation and defining our future state, Shinka supported us to refocus our efforts, starting with training and strengthening knowledge, through practical exercises and accompanying us in the creation and updating of our KPIs. Along with that, it helped us to redefine our standard, giving us tools that have allowed us to maintain it and avoid falling into the same previous error, which was mainly not carrying out a constant review of the routine, identifying gaps and correcting them quickly. This has allowed us to hold truly effective meetings, focused on performance and adding value to the organization. I would also like to highlight that Shinka adapted very well to our requirements, understanding our needs and being flexible when it came to modifying the project times, since right during its development, we had an important organizational change and they quickly managed to adapt to the changes and allowed us to adjust the Gantt without major issues.
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Thanks to the support of Shinka Management we were able to move forward in the implementation of Lean Manufacturing. More importantly, we took another step towards the cultural change we want to generate in our company. In this way, our employees are increasingly committed and focused on achieving continuous improvement.
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Together with Shinka Management, Rieter China reached a new level of lean production capability. Through site workshops and on-site support we could develop our staff with the latest lean methodologies. The direct link between theory and practice was the main driver for the successful development of our lean program here in China. Our Production and Management teams learned a lot from Hyodo Sensei’s extensive production management experience. Thanks to this support we implemented continuous improvement practices in all production departments, including a successful lean office program!
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Techdrill recently engaged Shinka Management to conduct a review of our HDD drilling operations daily production. The management team found the presentation and final report extremely useful. This has enabled us to introduce measures to address the inefficiencies thereby increasing productivity.
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