OTRS – 時間・作業分析ソフトウェア – 日本通運株式会社様
日本通運は、グローバル物流サービスを展開する企業として、業務の生産性向上を支援するグローバル・ロジスティクス・ソリューション部を有しています。同部門は、物流倉庫内におけるピッキング作業の生産性向上のため、時間測定・動作分析ソフトウェア「OTRS10」を導入しました。
Paul specialises in lean management, process analysis and optimisation, and continuous improvement practices.
Paul received his training in lean management directly from Japanese industry, and shares this knowledge through lean management consulting and kaizen training programs for Shinka Management’s global client base, and lean manufacturing study tours run in Japan.
OTRS – 時間・作業分析ソフトウェア – 日本通運株式会社様
OTRS – 作業改善ソフトウェア – 株式会社リジョイスカンパニー様
リジョイスカンパニーは、清掃や施設管理サービスなど、医療・ヘルスケア機関向けのアウトソーシング業務を行う企業です。リジョイスカンパニーは、清掃サービスの品質の向上と標準作業動画マニュアルの迅速な作成・展開を可能にするため、作業改善ソフトウェア「OTRS10」を採用しました。
OTRS – 作業分析 / 作業最適化ソフトウェア – トヨタ紡織株式会社様
トヨタ紡織株式会社では、リーン生産方式への移行を支援するため、作業の標準化に焦点を当てたOTRS作業分析 / 業務最適化ソフトウェアを活用しました。動画ベースの作業最適化ソフトウェアを活用することで、同社は作業のバラつきをなくし、生産効率を約 25% 向上させました。同社では OTRS の利用を拡大し、現在、海外工場の大半に本ソフトウェアを導入しています。
OTRS – Video Time Study – Yachiyo
Yachiyo Industry, an automobile parts manufacturer, used OTRS10 to support value stream mapping activities. Video time study analysis allowed them to address issues with manual data collection, efficiency and accuracy. Through application of OTRS10, Yachiyo reduced the time required to complete video-based time studies by 90%.
OTRS – Process Analysis Software – Takenaka
Japanese construction giant Takenaka Corporation applied OTRS to perform process analysis to identify and eliminate waste within the various processes involved in civil construction. Video-based process analysis software allowed staff to analyze site operations at their office.
OTRS – Operation Analysis Software – Nichirin
Automotive hose manufacturer Nichirin applied OTRS10 to address inefficient operation analysis work and communication issues with its overseas factories. The company overcame significant cost and language barriers through implementing video-based standard work documents using operation analysis software OTRS.
OTRS – Work Analysis Software – TOTO
Plumbing parts manufacturer SUNAQUA TOTO applied OTRS10 to improve shop floor motivation within its factory through the visualization of issues and communication of improvement results. The application of work analysis software reduced the time and effort required by the production engineering team to thoroughly analyze processes, establish standard work and train staff.
Toyota Body Seiko
Toyota Body Seiko, a subsidiary of Toyota Auto Body, is an integrated automotive parts manufacturer that develops, designs and manufactures auto seat parts, frames and pressed components. The company is a first-tier supplier to the Toyota Group.
Silvio Andreu – Senior Consultant
Silvio has walked the talk of lean management through his management experience in Toyota and Renault. He has also guided management within many other companies through his supplier development activities and consulting experience.
Ichi Yamada – Consultant
Ichi Yamada is a Japanese-English interpreter and translator and is a regular leader of the Shinka Management Lean Japan Tour program and other Japan-based events.